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Integrated Vortex Flowmeter Flange connection
Vortex Flowmeter with integrated temperature and pressure compensation side
Integrated Vortex Flowmeter without temperature and pressure compensation
Integrated Vortex Flowmeter With Flange Clamp Mount
Integrated Vortex Flowmeter Flange Clamp Mount with temperature and pressure compensation
Wafer Vortex Flow Meter with temperature and pressure compensation
Integrated Vortex Flowmeter Flange connection
Vortex Flowmeter with integrated temperature and pressure compensation side
Integrated Vortex Flowmeter without temperature and pressure compensation
Integrated Vortex Flowmeter With Flange Clamp Mount
Integrated Vortex Flowmeter Flange Clamp Mount with temperature and pressure compensation
Wafer Vortex Flow Meter with temperature and pressure compensation

Integrated Vortex Flowmeter for Gases and Steam

Integrated Vortex Flowmeter is the most commonly used flow meter for measuring industrial gas and steam flow. Integrated temperature compensation and pressure compensation can be configured.

1. The instrument body integrates temperature and pressure compensation functions, which can measure the standard volume flow rate or standard mass flow rate of fluid;
2. Excellent anti-vibration performance, no zero point drift, and high reliability;
3. Wide measuring range, range ratio up to 1:10;
4. Within a certain Reynolds number range, the flow characteristics are not affected by fluid pressure, temperature, viscosity, and composition. It is only related to the shape and size of the vortex generator;
5. Output a pulse signal or analog signal proportional to the flow rate. No zero point drift, high precision, convenient for networking with computers.

Integrated Vortex Flowmeter Description

The integrated vortex flowmeter with temperature and pressure compensation is a commonly used flowmeter for measuring gas and steam. Gases are compressible fluids that change their volume as temperature and pressure change. Therefore, temperature and pressure compensation is very necessary.

When measuring gas flow, the flow meter is required to output standard volume flow or mass flow, while the vortex flowmeter can only measure the volume flow under working conditions. Therefore, the temperature and pressure compensation function must be considered when measuring general gas or steam with a vortex flowmeter. This problem can be effectively solved through temperature and pressure compensation.

Integrated Vortex Flowmeter Technical Parameters

Data Sheet

Measuring medium Liquid, gas, steam (single-phase medium or can be considered a single-phase medium);
Saturated steam can be considered a single-phase medium when its dryness is ≥85%.
Medium temperature -40℃~+250℃ (250℃~350℃ can be customized)
Nominal pressure 0~1.6MPa, 0~2.5MPa, 0~4.0MPa (optional; pressure above 4.0MPa can be specially customized)
Accuracy Level 1.0, Level 1.5 (optional; output cumulative flow rate)
Turndown 1:10
Flow range Liquid (0.4~7.0) m/s; gas (4.0~60.0) m/s; steam (5.0~70.0) m/s
Specification Flange type: DN15-DN300
Material Body 304 stainless steel; probe and cylinder 316L stainless steel; sealing gasket 316 stainless steel, surface coated with PTFE coating
Protection level IP65
Explosion-proof level Explosionproof: ExdIICT2~T6Gb, ExdIIBT2~T6Gb
Intrinsically safe: ExiaIICT2~T6Gb, ExiallBT2~T6Gb
Environmental conditions Ambient temperature: -40℃~+55℃ (non-explosion-proof place)
-20℃~+55℃ (explosion-proof place)
Relative humidity ≤85%
Atmospheric pressure 86~106Kpa
Power supply Non-explosion-proof type: (12~32) VDC; 3.6VDC
Explosion-proof type: 24VDC
Output signal Frequency pulse signal 2~3000Hz, low level ≤1V, high level ≥6V
Two-wire 4-20mA signal (isolated output) load ≤500Ω
Communication RS485 interface, Modbus communication protocol
Display Integrated LCD display, showing instantaneous flow, cumulative flow, temperature, pressure, etc.

Flow Range

Nominal diameter Liquid Flow Range Gas Flow Range Steam Flow Range
DN15mm 0.3-3 m³/h 2.8-12 m³/h 14-60 kg/h
DN20mm 1-7 m³/h 6-30 m³h 30-150 kgh
DN25mm 1.6-10 m³h 9-55 m³/h 45-275 kg/h
DN32mm 2.1-15 m³h 15-130 m³/h 75-650 kg/h
DN40mm 2.5-25 m³h 22-200 m³/h 0.11-1 t/h
DN50mm 3.5-35 m³h 36-320 m³/h 0.18-1.6 t/h
DN65mm 6.5-68 m³/h 50-480 m³/h 0.25-2.4 t/h
DN80mm 10-100 m³/h 75-628 m³/h 0.38-3 t/h
DN100mm 15-150 m³/h 130-1100 m³/h 0.65-5.5 t/h
DN125mm 27-275 m³/h 200-1700 m³/h 1-8.5 t/h
DN150mm 40-350 m³/h 280-2240 m³/h 1.4-11 t/h
DN200mm 80-650 m³/h 580-4200 m³/h 2.9-21 t/h
DN250mm 120-950 m³/h 970-5500 m³/h 4.85-27.5 t/h
DN300mm 180-1800 m³h 1460-8000 m³h 7.3-40 t/h

Better Vortex Flow Measurement

Vortex flowmeter is currently the main flow instrument for measuring the flow of gas and steam. Sino-Inst supports high temperature and high pressure customization of vortex flowmeters, as well as integrated temperature and pressure compensation.

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Integrated Vortex Flowmeter Applications

Integrated vortex flowmeter is mainly used for gas or steam flow measurement in closed pipelines. Temperature and pressure compensation can usually be configured to make measurements more accurate.

  1. Measuring gas
    When measuring industrial gases, the integrated vortex flowmeter requires temperature and pressure compensation at the same time. Such as compressed air, nitrogen, hydrogen, oxygen, etc. Gases are generally settled based on standard volume flow rates. Because the volume flow rate of gas changes with changes in temperature or pressure.
    Therefore, the flow rate under standard conditions is obtained by performing temperature and pressure compensation on the gas flow rate under working conditions.
  2. Measure superheated steam
    Steam is generally settled in terms of mass flow rate. Because either temperature or pressure changes, the density of the steam changes and the mass flow rate changes accordingly. Therefore, when measuring superheated steam, temperature and pressure need to be compensated at the same time.
  3. Measure saturated steam
    The density of saturated steam has a fixed corresponding relationship with temperature or pressure (saturated steam density table). Knowing any of these, the density of saturated steam can be determined. Therefore, when measuring saturated steam, you can choose a single temperature compensation or single pressure compensation vortex flowmeter.
Integrated Vortex Flowmeter for Gases and Steam Detail Display
More Detail

Why is temperature and pressure compensation needed?

In the flow measurement of gas or steam, we will find that changes in temperature and pressure will have a great impact on the measurement results. This is because the density of gases changes with temperature and pressure. The density of gas is directly proportional to the flow rate. Therefore, changes in temperature and pressure can lead to inaccurate flow measurements.

Therefore, during measurement, the temperature and pressure of the gas to be measured are introduced into the flow measurement system, allowing the system to perform conversion compensation to make the measurement results as accurate as possible.

Generally speaking, most liquid measurements do not require compensation, while the density of gases, steam and some liquids will change with changes in temperature and pressure, so temperature and pressure compensation is required.

How does the vortex flowmeter achieve temperature and pressure compensation?

Generally speaking, this needs to be achieved through the following steps:

  1. Measure temperature and pressure
    First, we need to measure the temperature and pressure of the gas or steam. This can be achieved by installing temperature and pressure sensors. Generally speaking, we need to install the probes of the temperature and pressure sensors close to the vortex flowmeter to avoid errors caused by long distances. This is what we often call integrated temperature and pressure compensation.
  2. Calculate the correction coefficient
    Next, we need to calculate the correction factor based on the measured gas temperature and pressure. The calculation formula of the correction coefficient can be derived based on the gas state equation and Bernoulli’s theorem. Generally speaking, we can calculate the correction coefficient through the following formula:
    K=Z0+B*P*ΔT/(P0*Z)
    K is the correction coefficient,
    Z0 is the gas parameter under standard conditions (generally taken as 293.15 K),
    B is the gas compression coefficient (for ideal gas, B=0),
    P is the absolute pressure of the gas (unit is Pa),
    ΔT is the temperature difference between the gas temperature and the standard temperature (unit: degrees Celsius),
    P0 is the standard atmospheric pressure (unit: Pa),
    Z is the gas compressibility index (for an ideal gas, Z=1).
  3. Correct flow measurement results
    Finally, we need to multiply the flow measurement by a correction factor. In this way, the influence of temperature and pressure changes on the flow measurement results can be corrected and the measurement accuracy can be improved.

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